From Concept to Finished Part Engineered Plastics & Composites

About Us

We are a dynamic company based in the heart of Lititz, PA, with over 15 years of expertise in 3D modeling and mechanical design engineering. Our journey began with a vision to bring innovative 3D-printed solutions to the local Lititz community and beyond. Today, our commitment to precision, efficiency, and quality drives us to create custom fixturing, end-of-arm tooling, mounts, and more. With a rich history of collaboration with industry giants like BAE Systems, Collins Aerospace, Oakley, and Microsoft, we have honed our skills to provide cutting-edge solutions for diverse manufacturing needs. As industry pioneers, we embrace challenges, addressing the most intricate requirements with groundbreaking solutions.

Services

3D2Reality collaborates with your Engineering team to develop 3D models that meet your requirements, utilizing materials that provide you with the performance you need at the best price possible. You own the final product design. 3D2Reality provides CAD support, advice on modifications for manufacturability, material options, and of course your finished parts.

3D Printing Materials

We offer a wide range of 3D printing filaments and resins to choose from. Our materials are tested for quality and compatibility with our printing systems, ensuring the best results for your projects.

The Right Material for Your Application:

VICTREX AM™ 200 (LMPAEK™)
Polycarbonate
PEKK
ULTEM™ 9085
PEKK & Carbon-Fiber PEKK
PEEK & Carbon-Fiber PEEK
Aquasys® 120 and 180 Support
Nylon (PA) and Nylon+CF
Polycarbonate

TPE
TPU
PVDF
PVC
HIPS
ASA
PPS
PSU
PPSU

ABS
PP
PETx
PPA
PC-PBT
PC-ASA
PC-ABS
PMMA (Acrylic)
POM (Delrin)

…and more.

Products

Manufacturing Process Fixturing:

Unlock the full potential of 3D printing with our custom coating process fixturing solutions. Designed and printed in-house with precision, our fixtures are crafted from high-performance plastics and composites. These fixtures are not constrained by the limitations of conventional machining, allowing us to create configurations tailored to your unique manufacturing processes. Our team selects materials with meticulous care, considering factors such as chemical resistance, process temperature, wear resistance, and ESD requirements. When you choose our coating process fixturing, you’re opting for innovation, efficiency, and reliability.

Vacuum Process Fixturing:

Experience a new level of efficiency with our vacuum process fixturing, meticulously engineered for optimal performance. We utilize advanced plastics, including Sabic ULTEM™ AM9085F, known for its low off-gassing properties. This choice minimizes pump-down time and maximizes your process profitability. Notably, Sabic ULTEM™ AM9085F is one of the few plastics certified for use in spacecraft applications. When precision, cleanliness, and reliability are paramount, our vacuum process fixturing rises to the occasion.

Component Handling Interfaces:

In the world of manufacturing, precision matters. Our custom component handling interfaces, which include pick-and-place end effectors and component handling grippers, are designed to meet the highest standards of quality. Crafted from durable plastics and composites, our components are built to endure the demands of your industry. We offer a wide selection of materials, including carbon fiber-reinforced ABS, ESD-safe ABS, heat-resistant polymers such as DuPont Zytel, and chemically resistant PEKK. These interfaces are engineered to seamlessly integrate into your workflow, ensuring precision and reliability with every use.

Equipment and Ergonomic Mounts:

Elevate your operations with our equipment and ergonomic mounts. Our 3D printed components are designed not just to meet your needs but to exceed your expectations. From mounting equipment to enhancing ergonomics, our product range is designed to streamline your processes. We offer a variety of solutions, including components to support 5S practices in your plant, equipment mounts for secure installations, and ergonomic hangers and mounts to improve operator comfort and efficiency. By choosing our mounts, you’re investing in a smoother, more efficient workflow.