From Concept to Finished Part
Engineered Plastics & Composites
About Us
We are a dynamic company based in the heart of Lititz, PA, with over 30 years of expertise in 3D modeling and mechanical design engineering. We provide innovative 3D-printed FDM solutions to the local Lititz community and beyond. Today, our commitment to precision, efficiency, and quality is always present as we create custom fixturing, end-of-arm tooling, mounts, and anything we can imagine with our customers. Throughout their careers, our Engineers have honed their skills collaborating with industry leaders like BAE Systems, Collins Aerospace, Oakley, and Microsoft. We use this knowledge and skill set to provide cutting-edge solutions for diverse commercial, government, and industrial needs. As industry pioneers, we embrace challenges, addressing the most intricate requirements with groundbreaking solutions.
Services
3D2Reality’s 3D print capabilities include High Temperature Engineering Polymers and Composites like Nylon carbon or glass fiber composites; PA6-GF25, PA6-CF, PA12-CF, PA12-GF, PEKK-A, Ultem™ , and PEEK. Materials not offered by most 3D print bureaus. All of these have mechanical properties that rival or exceed traditional aluminum or steel fabrication for strength and durability while shedding weight. If you can model the part in 3D, it can be 3D printed. We can also print standard offerings such as ABS, ABS-CF, and any other material filament available (an open-material system).
Our 450 x 450 x 640 mm (17.7 x 17.7 25.1 in) Print Volume provides the capability to fabricate large components in a temperature-controlled environment. 3D2Reality also has In-House Annealing Capabilities for post processing of printed components in our 5.0cf vacuum oven. This is critical for materials such as PEEK, to attain the proper morphology necessary for ultimate mechanical properties, and to relieve stress in other materials. 3D2Reality can also design and build fixtures for the annealing process when appropriate, to meet critical dimensional tolerances.
Design of 3D printed components is an art in itself. 3D2Reality provides In-House Design Services where other 3D print shops just print what you send them. When modification of a component is an option, optimizing problematic features such as overhangs, sharp edges, thin features, minimizing the use of support material during printing and other changes can Improve Overall Part Fit and Function, and Reduce Fabrication Costs. We work with the customer or their engineering team to make modification that are acceptable for the intended fit and function.
3D2Reality is not just a 3D print shop, we Design and Build Fixtures, Components, and Integrate Assemblies using the best process for each part; 3D design using SolidWorks => 3D FDM printing in house, or traditional machining using trusted partners. We can accept a customer’s existing 3D model, reverse engineer an existing component, or create a 3D model from scratch and fit that component into an existing process. We can integrate controls for automation and provide a complete and finished product, a Single Source for End-To-End Fabrication.
3D2Reality is not just a 3D print bureau, but a 3D Design/Build Service and System Integrator. We will provide the services that match the customer’s needs whether that be consulting on component or system design, 3D parametric modelling of components and systems, or End-To-End 3D Design and Build of complete assemblies or sub-systems.

3D Design Review for Manufacturbility
We will review your design and recommend changes if warranted

Large Material Menu
From Simple ABS to High Temp Carbon Fiber Composites. Find the Right Material for your Application

From One-Off Engineering to Full Production
Our Machines are capable of producing one-off engineering prototypes, or high speed full production
3D Printing Materials
We offer a wide range of 3D printing filaments and resins to choose from. Our materials are tested for quality and compatibility with our printing systems, ensuring the best results for your projects.
The Right Material for Your Application:
- VICTREX AM™ 200 (LMPAEK™)
- Polycarbonate
- PEKK
- ULTEM™ 9085
- PEKK & Carbon-Fiber PEKK
- PEEK & Carbon-Fiber PEEK
- Aquasys® 120 and 180 Support
- Nylon (PA) and Nylon+CF
- Polycarbonate
- TPE
- TPU
- PVDF
- PVC
- HIPS
- ASA
- PPS
- PSU
- PPSU
- ABS
- PP
- PETx
- PPA
- PC-PBT
- PC-ASA
- PC-ABS
- PMMA (Acrylic)
- POM (Delrin)
…and more.
We offer a wide range of 3D printing filaments and resins to choose from. Our materials are tested for quality and compatibility with our printing systems, ensuring the best results for your projects.
Products
Manufacturing Process Fixturing:
Unlock the full potential of 3D printing with custom process fixturing solutions. Designed in collaboration with your process Engineers and printed in-house with precision, these fixtures are crafted from high-performance plastics and composites. Fixtures that are not constrained by the limitations of conventional machining, allowing us to create configurations tailored to your unique manufacturing processes. Our team helps you select materials with meticulous care, considering factors such as chemical resistance, process temperature, wear resistance, and ESD requirements. When you choose us to manufacture your process fixturing, you’re opting for innovation, efficiency, and reliability.
Vacuum Process Fixturing:
Experience a new level of efficiency with 3D printed vacuum process fixturing. We collaborate with your Process Engineers for precision and optimal performance. We utilize advanced plastics, including Sabic ULTEM™ AM9085F, known for its low off-gassing properties. This choice minimizes pump-down time and maximizes your process profitability. Notably, Sabic ULTEM™ AM9085F is one of the few plastics certified for use in spacecraft applications. When precision, cleanliness, and reliability are paramount, the vacuum process fixturing we produce rises to the occasion.
Component Handling Interfaces:
In the world of manufacturing, precision matters. The custom component handling interfaces we produce for you, which include pick-and-place end effectors and component handling grippers, are manufactured to the highest standards of quality. Crafted from durable plastics and composites, these components are built to endure the demands of your industry. We offer a wide selection of materials, including carbon fiber-reinforced ABS, ESD-safe ABS, sturdy PA-CF, heat-resistant and chemically resistant PEKK-A. These interfaces are engineered to seamlessly integrate into your workflow, ensuring precision and reliability with every use.
Equipment and Ergonomic Mounts:
Elevate your operations with precision equipment and ergonomic mounts. We work with your Engineers to design 3D printed components that meet or exceed your needs and expectations. From mounting equipment to enhancing ergonomics, products are designed to streamline your processes. We work with you to design a variety of solutions, including components to support 5S practices in your plant, equipment mounts for secure installations, and ergonomic hangers and mounts to improve operator comfort and efficiency. By choosing 3D2Reality to produce your mounts, you’re investing in a smoother, more efficient workflow.













